5 Steps to Perform a Leak Test

  • Simon Archer
  • November 15, 2018
  • 0

The steps that a company will need to undergo to test a products packaging can be complicated. Despite the complications the process is needed to help identify any defects with the packaging as a way to mitigate against manufacturing errors, wasted production costs, and unnecessary delays in bringing the product to market.

Given how confusing this process can be the article below hopes to clarify the confusion by carefully outlining the most important steps of the testing that help establish any defaults.

1. Identify the Need

The first step of the process that companies will have to undergo is to identify their need to have the test. Based on the unique circumstances surrounding the product and its design the needs of the leak test can vary. For example: some types of packaging will need to remain leak proof as a way to prevent chemicals from spilling out or infiltrating the environment. However, it is important for company owners to establish why their packaging needs to be leak proof as a way to help narrow the scope of the tests and ensure accuracy in the results.

2. Volume Fill Test

The packaging will be volume tested during the process. Meaning, the design will be filled with as much air as possible to see what it can withstand before breaking. This is an important part of the testing process because it can help workers gauge the longevity of their packaging design and help to spot any potential defects in the material that was chosen. Plus, knowing how much a package can hold prevents breaks and tears during production because companies will know exactly how much can be placed in the package and design their production line accordingly.

3. Select Equipment

Another important part of the testing is to help owners select the right equipment and material that their design will use. This is an important part because it can help owners identify the most reliable and cost-effective material for their brand.

Without the help of leak detection devices, owners may not be able to differentiate between material or understand the impact that one can have on their overall success. However, during the testing process companies will be able to examine different materials as a way to gauge their longevity and durability before deciding what product to use for their item.

4. Optimize Fill Rates and Times

To help ensure that production moves along smoothly it is best for company owners to have fill tests completed on their product packaging. This can help to speed production along because the testing will help owners determine the exact rate that the package can be filled and how long it will take. Knowing this information prior to scaling the product is a reliable way for owners to predict production times and growth accordingly.

Without access to this information, companies’ owners will not know how long a single product needs to complete the stages of production. This can put owners at a higher risk risk of misinterpreting their growth patterns and allocate resources ineffectively. Ultimately, proving that testing has an impact on the longevity and success of the company’s growth.

5. Run Repeated Tests

It is important that business owners complete multiple tests on their product’s packaging and design. Having multiple tests completed on the design is a way to guarantee that the packing is not susceptible to breaks and that the data gathered from previous tests was accurate. Multiple tests also help company owners make better predictions for how to scale production based on the data gathered.

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